Geometric Dimensioning and Tolerancing (GD&T) is a language used on mechanical engineering drawings composed of symbols that are used to efficiently and accurately communicate geometry requirements for associated features on components and assemblies. GD&T is, and has been, successfully used for many years in the automotive, aerospace, electronic and the commercial design and manufacturing industries.
In today’s modern and technically advanced design, engineering and manufacturing world, effective and accurate communication is required to ensure successful end products. Currently, ASME Y14.5M – 1994 is the accepted geometric dimensioning and Tolerancing standard superseding ANSI Y14.5M – 1982.
Success oriented industries and organisations, which require accurate and common lines of communications between engineering, design, manufacturing and quality should consider geometric dimensioning and Tolerancing as their mechanical drawing standard.
Some advantages of GD&T are: -
1. Provides a clear and concise technique for defining a reference coordinate system (datum’s) on a component or assembly to be used throughout the manufacturing and inspection processes.
2. Proper application of geometric dimensioning closely dovetails accepted and logical mechanical design process and design for manufacturing considerations.
3. Geometric dimensioning dramatically reduces the need for drawing notes to describe complex geometry requirements on a component or assembly by the use of standard symbology that accurately and quickly defines design, manufacturing and inspection requirements.
4. GD&T concepts such as MMC (maximum material condition) when applied properly will facilitate and simplify the design of cost saving functional check gauges, manufacturing fixtures and jigs.
Course Description
The course deals with the application of GD&T fundamentals as prescribed in ASME Y14.5M – 1994. The course is designed to impart the fundamental concepts of this drafting standard. This internationally accepted symbolic design/ engineering language will enable the various technical disciplines to correctly transmit and interpret drawing specifications. This will help save time, cut costs and improve productivity.
Emphasis is placed upon providing an understanding of GD&T from the point of view of the design, manufacturing and inspection disciplines, thus enabling the uniform interpretation of engineering intent.
Course Content
Coordinate Dimensioning
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Comparison | |
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Tolerance zone shapes | |
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Manufacturing practices and verification |
Need for Standard
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Confusion | |
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Company and national standards | |
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Advantages & implementation plan |
Symbols/Terms
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Advantages of language (symbolism) | |
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ASME symbols/terms | |
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Material conditions | |
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Identification of tolerance zones | |
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Feature control frame |
Rules
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Limits of size – Taylor’s principle | |
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Application of modifiers | |
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Screw threads/gears & splines | |
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Virtual condition definition | |
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Datum features and virtual condition |
Datum System
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Definitions | |
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Symbol placement | |
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Three plane concept | |
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Reference frame | |
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Classification | |
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Qualification |
Form Controls
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Form tolerances | |
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Straightness/flatness | |
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Circularity/cylindricity | |
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Examples and verification |
Orientation Controls
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Parallelism | |
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Perpendicularity | |
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Angularity |
Position Controls
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Floating and fixed fasteners | |
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Bonus tolerance concept | |
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Examples and verification | |
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Projected tolerance zone | |
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Additional calculations for fixed fasteners |
Profile Controls
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Profile tolerances, profile of a line/surface | |
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Coplanarity | |
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Tangent plane | |
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Examples and verification |
Co-axial Controls
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Runout/position/profile/concentricity | |
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Examples and verification |
Co-planner Controls
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Position/symmetry | |
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Examples and verification |
Pre-requisites
There are no pre-requisites for this course although a basic understanding of engineering drawings would be an advantage.